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冷再生施工中泡沫瀝青的應用原理是什么?
來源:http://www.haineicunzhiji.cn/ 日期:2025-05-19

  在道路維修領域,冷再生技術如同一位“環(huán)保魔術師”,能將舊瀝青路面“變廢為寶”。而泡沫瀝青,則是這場魔術中的“關鍵道具”——它通過獨特的物理化學反應,將破碎的舊料粘結成整體,賦予再生路面新生。這種“粘合劑魔術”的原理,既蘊含著材料科學的智慧,又彰顯著工程技術的創(chuàng)新。

  In the field of road maintenance, cold recycling technology is like an "environmental magician" who can turn old asphalt pavements into treasures. The foam asphalt is the "key prop" in the magic - it binds the broken old materials into a whole through unique physical and chemical reactions, giving new life to the recycled pavement. This principle of "adhesive magic" embodies both the wisdom of materials science and the innovation of engineering technology.

  第一幕:泡沫瀝青的“誕生記”

  Scene 1: "Birth Record" of foam Asphalt

  泡沫瀝青的制備,是一場“水與火的舞蹈”。將熱瀝青(溫度≥150℃)與少量冷水(通常為瀝青質量的2%-3%)同時注入發(fā)泡裝置,水在高溫下瞬間汽化,體積膨脹10-15倍,形成無數微小氣泡。這些氣泡如同“微型氣囊”,使瀝青體積膨脹至原體積的10-20倍,形成蜂窩狀泡沫結構。

  The preparation of foam asphalt is a dance of water and fire. Inject hot asphalt (temperature ≥ 150 ℃) and a small amount of cold water (usually 2% -3% of the asphalt mass) into the foaming device at the same time. The water vaporizes instantly at high temperature, and the volume expands 10-15 times, forming countless tiny bubbles. These bubbles are like "micro air bags", which expand the asphalt volume to 10-20 times the original volume, forming a honeycomb foam structure.

  這種“發(fā)泡過程”需精準控制三個參數:發(fā)泡溫度、用水量與膨脹時間。溫度過高會導致氣泡破裂,溫度過低則無法充分膨脹;用水量過多會使泡沫瀝青含水量超標,過少則粘結性不足;膨脹時間需控制在0.5-1秒內,否則泡沫將塌縮失效。

  This "foaming process" requires precise control of three parameters: foaming temperature, water consumption, and expansion time. Excessive temperature can cause bubbles to burst, while insufficient temperature prevents them from fully expanding; Too much water will make the water content of foam asphalt exceed the standard, and too little will lead to insufficient cohesiveness; The expansion time should be controlled within 0.5-1 seconds, otherwise the foam will collapse and become invalid.

  第二幕:泡沫瀝青的“粘合魔法”

  Act II: "Bonding Magic" of foam Asphalt

  泡沫瀝青的“魔力”,在于其獨特的粘結機制。當泡沫瀝青與舊瀝青料混合時,會發(fā)生三重反應:

  The "magic" of foam asphalt lies in its unique bonding mechanism. When foam asphalt is mixed with old asphalt mixture, triple reaction will occur:

  潤濕與滲透:泡沫瀝青中的微小氣泡破裂,釋放出高溫瀝青,迅速潤濕舊料表面,填補孔隙。

  Wetting and penetration: the tiny bubbles in foam asphalt burst, releasing high-temperature asphalt, quickly wetting the old material surface and filling the pores.

  粘結與固化:瀝青中的極性分子與舊料表面的極性基團(如羥基、羧基)形成氫鍵,產生粘結力。

  Bonding and curing: Polar molecules in asphalt form hydrogen bonds with polar groups (such as hydroxyl and carboxyl groups) on the surface of the old material, generating bonding force.

  膨脹與密實:泡沫瀝青的膨脹壓力(可達0.3-0.5MPa)能壓實舊料,減少空隙率至10%以下。

  Expansion and compaction: the expansion pressure of foam asphalt (up to 0.3-0.5MPa) can compact the old material and reduce the void ratio to below 10%.

  這種“三重奏”效應,使再生混合料的抗剪強度提升40%以上,彎沉值降低30%以上。

  This "trio" effect increases the shear strength of recycled mixtures by more than 40% and reduces the deflection value by more than 30%.

  第三幕:泡沫瀝青的“性能優(yōu)勢”

  Act III: "Performance Advantages" of foam Asphalt

  相較于傳統(tǒng)穩(wěn)定劑(如乳化瀝青、水泥),泡沫瀝青在冷再生施工中具有三大優(yōu)勢:

  Compared with traditional stabilizers (such as emulsified asphalt and cement), foam asphalt has three advantages in cold recycling construction:

  低溫粘結性:泡沫瀝青無需加熱即可施工,能耗降低60%以上,碳排放減少50%。

  Low temperature cohesiveness: foam asphalt can be constructed without heating, reducing energy consumption by more than 60% and carbon emission by 50%.

  舊料兼容性:能兼容含水量高達8%的舊料,無需額外烘干工序。

  Old material compatibility: It can be compatible with old materials with a moisture content of up to 8%, without the need for additional drying processes.

  柔性恢復性:泡沫瀝青的彈性模量(1000-2000MPa)介于柔性路面與剛性路面之間,既能吸收車輛荷載,又能抵抗溫度收縮。

  Flexible resilience: the elastic modulus (1000-2000MPa) of foam asphalt is between flexible pavement and rigid pavement, which can absorb vehicle load and resist temperature shrinkage.

  第四幕:泡沫瀝青的“施工藝術”

  Act IV: "Construction Art" of foam Asphalt

  泡沫瀝青冷再生施工,是一場“時間與溫度的博弈”。關鍵控制點包括:

  The construction of foam asphalt cold recycling is a game between time and temperature. The key control points include:

  發(fā)泡質量:需在發(fā)泡裝置出口設置紅外測溫儀,確保泡沫瀝青溫度≥80℃。

  Foaming quality: infrared thermometer shall be set at the outlet of the foaming device to ensure that the temperature of foam asphalt is ≥ 80 ℃.

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  混合均勻性:采用雙軸攪拌機,確保泡沫瀝青與舊料混合時間≥60秒。

  Uniformity of mixing: use a double shaft mixer to ensure that the mixing time of foam asphalt and old material is ≥ 60 seconds.

  壓實窗口:再生混合料從拌合到終壓的時間需控制在1小時內,否則將因瀝青冷卻導致壓實度不足。

  Compaction window: The time from mixing to final compaction of recycled mixture should be controlled within 1 hour, otherwise the compaction degree will be insufficient due to asphalt cooling.

  第五幕:泡沫瀝青的“可持續(xù)價值”

  Act V: "Sustainable Value" of foam Asphalt

  泡沫瀝青冷再生技術的終極價值,在于其“全生命周期環(huán)保性”。據測算,每再生1公里道路(寬度10米,厚度15厘米),可節(jié)約:

  The ultimate value of foam asphalt cold recycling technology lies in its "full life cycle environmental protection". According to calculations, for every 1 kilometer of road (10 meters wide and 15 centimeters thick) regenerated, it can save:

  石料用量:約800噸

  Stone usage: approximately 800 tons

  瀝青用量:約40噸

  Asphalt usage: approximately 40 tons

  碳排放:約60噸

  Carbon emissions: approximately 60 tons

  這種“資源循環(huán)”模式,使道路維修從“消耗型”向“再生型”轉變。

  This' resource recycling 'model transforms road maintenance from a' consumption oriented 'to a' regeneration oriented 'approach.

  本文由冷再生機租賃友情奉獻.更多有關的知識請點擊:http://www.haineicunzhiji.cn真誠的態(tài)度.為您提供為全面的服務.更多有關的知識我們將會陸續(xù)向大家奉獻.敬請期待.

  This article is a friendly contribution from Cold Recycling Machine Rental For more information, please click: http://www.haineicunzhiji.cn Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.

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